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hard brick sprung arch idea

updated thu 25 nov 10

 

Paul Haigh on tue 23 nov 10


My (abused) softbrick arch in my wood kiln is starting to spall and drop ch=
unks, so I'm replacing with hard brick. (I scraped and ITC'd, but there's s=
till issues... time to stop screwing around)

My kiln is a sprung arch with a Bourry box and no step going into the ware =
chamber- which is great for the pots down low, but the stuff up top gets li=
ttle lovin. I want to install a grate of sorts on top of the sprung arch. M=
aybe a little arch or box across the kiln top, with some spaces in the arch=
bricks to let in the fire. I was thinking of small spaces between roof bri=
cks on the outside, and slightly larger ones in the middle to even out the =
burning a bit, as air would be introduced from either end of this new semi-=
sidestoke (topstoke?) chamber.

Has anyone seen something like this?
Thanks,
-pH

Paul Haigh
Wiley Hill Mudworks
Web: http://wileyhill.com
Facebook: http://tinyurl.com/28ggv3w
etsy: http://www.etsy.com/shop/WileyHillMudworks

Paul Haigh on wed 24 nov 10


Gary- in my current configuration my shelves come close to the firebox and =
without enough room for the heat/fire to come up it races across the bottom=
of the kiln when it's hotter. This problem is solved by stacking the botto=
m couple of shelves REALLY tight so that the flame sees more restriction an=
d evens out a bit- which means putting more glazey type pieces near the chi=
mney flue. I could get shorter shelves for up front, which is another expen=
se.

I have a sidestoke hole near the top front over the throat and have put por=
ts in the door that I used to stoke right onto side-fired pots that I made =
for the purpose (including a platter to catch extra ash). These have not re=
ally solved the problem for me so much. A word of caution- some extra air i=
s sometimes needed to burn sidestoke fuel. There's no reason you can't inst=
all 2 sidestoke ports in the door.

In my new roof (I have to rebuild anyway)- I will have holes right in the r=
oof maybe 1/3 of the way back, with a small arch ( a mini firebox) on top o=
f the roof arch over the holes. I can control air going into it, and the fi=
re/ash will be directed right onto the top shelf.

Paul Haigh
Wiley Hill Mudworks
Web: http://wileyhill.com
Facebook: http://tinyurl.com/28ggv3w
etsy: http://www.etsy.com/shop/WileyHillMudworks


----- Original Message -----
From: "gary navarre"
To: Clayart@LSV.CERAMICS.ORG, wileyhill@COMCAST.NET
Sent: Wednesday, November 24, 2010 3:00:11 AM
Subject: Re: [Clayart] Hard brick sprung arch idea

Well Paul,

I don't know if what I decided to do in my next load is close to what you m=
ight be trying. In my last firing I set a couple of soap bricks between two=
settings and tossed sticks in through a secondary stoke hole in the door..=
.

http://public.fotki.com/GindaUP/ca/kpap/uph10rl/door-stoke-hole-grate.html

http://public.fotki.com/GindaUP/ca/kpap/uph10rl/door-stoke-hole-grate-1.htm=
l

As it turned out the heat still stayed close to the bottom so in the next f=
iring I'll put the soaps closer to the top of the chamber spine so the fuel=
will burn near the top before diving down to the tail and exit flue.

Gary Navarre
Navarre Pottery
Navarre Enterprises
Norway, Michigan, USA
http://www.youtube.com/GindaUP
http://public.fotki.com/GindaUP/


--- On Tue, 11/23/10, Paul Haigh wrote:

> From: Paul Haigh
> Subject: [Clayart] Hard brick sprung arch idea
> To: Clayart@LSV.CERAMICS.ORG
> Date: Tuesday, November 23, 2010, 7:18 AM
> My (abused) softbrick arch in my wood
> kiln is starting to spall and drop chunks, so I'm replacing
> with hard brick. (I scraped and ITC'd, but there's still
> issues... time to stop screwing around)
>
> My kiln is a sprung arch with a Bourry box and no step
> going into the ware chamber- which is great for the pots
> down low, but the stuff up top gets little lovin. I want to
> install a grate of sorts on top of the sprung arch. Maybe a
> little arch or box across the kiln top, with some spaces in
> the arch bricks to let in the fire. I was thinking of small
> spaces between roof bricks on the outside, and slightly
> larger ones in the middle to even out the burning a bit, as
> air would be introduced from either end of this new
> semi-sidestoke (topstoke?) chamber.
>
> Has anyone seen something like this?
> Thanks,
> -pH
>
> Paul Haigh
> Wiley Hill Mudworks
> Web: http://wileyhill.com
> Facebook: http://tinyurl.com/28ggv3w
> etsy: http://www.etsy.com/shop/WileyHillMudworks
>

gary navarre on wed 24 nov 10


Well Paul,

I don't know if what I decided to do in my next load is close to what you =
might be trying. In my last firing I set a couple of soap bricks between tw=
o settings and tossed sticks in through a secondary stoke hole in the door.=
..

http://public.fotki.com/GindaUP/ca/kpap/uph10rl/door-stoke-hole-grate.html

http://public.fotki.com/GindaUP/ca/kpap/uph10rl/door-stoke-hole-grate-1.htm=
l

As it turned out the heat still stayed close to the bottom so in the next f=
iring I'll put the soaps closer to the top of the chamber spine so the fuel=
will burn near the top before diving down to the tail and exit flue.

Gary Navarre
Navarre Pottery
Navarre Enterprises
Norway, Michigan, USA
http://www.youtube.com/GindaUP
http://public.fotki.com/GindaUP/


--- On Tue, 11/23/10, Paul Haigh wrote:

> From: Paul Haigh
> Subject: [Clayart] Hard brick sprung arch idea
> To: Clayart@LSV.CERAMICS.ORG
> Date: Tuesday, November 23, 2010, 7:18 AM
> My (abused) softbrick arch in my wood
> kiln is starting to spall and drop chunks, so I'm replacing
> with hard brick. (I scraped and ITC'd, but there's still
> issues... time to stop screwing around)
>
> My kiln is a sprung arch with a Bourry box and no step
> going into the ware chamber- which is great for the pots
> down low, but the stuff up top gets little lovin. I want to
> install a grate of sorts on top of the sprung arch. Maybe a
> little arch or box across the kiln top, with some spaces in
> the arch bricks to let in the fire. I was thinking of small
> spaces between roof bricks on the outside, and slightly
> larger ones in the middle to even out the burning a bit, as
> air would be introduced from either end of this new
> semi-sidestoke (topstoke?) chamber.
>
> Has anyone seen something like this?
> Thanks,
> -pH
>
> Paul Haigh
> Wiley Hill Mudworks
> Web: http://wileyhill.com
> Facebook: http://tinyurl.com/28ggv3w
> etsy: http://www.etsy.com/shop/WileyHillMudworks
>

gary navarre on wed 24 nov 10


Hi Paul, =3D0A=3D0A It would be easier to visualize your situation if you h=
ad s=3D
ome pictures or try doing some drawings with the Paint program that comes w=
=3D
ith Windows Accessories.=3D0A=3D0A=3DA0Lee Love mentioned about having extr=
a air =3D
holes for my side stoking too. Plugging the stoke hole after stoking probab=
=3D
ly prevented my getting the hot heat where I needed it, although there were=
=3D
other factors that needed adjusting. Making a denser setting in the front =
=3D
bottom, or even adding extra shelf posts to create a sort of bag wall, will=
=3D
prevent the flame from shooting along the floor but I needed to rearrange =
=3D
the front shelves to allow the flame access to the chamber crown...=3D0A=3D=
0Aht=3D
tp://public.fotki.com/GindaUP/ca/kpap/uphwfkl3/front-setting-1-jpg.html=3D0=
A=3D
=3D0Ahttp://public.fotki.com/GindaUP/ca/kpap/uphwfkl3/front-setting-2-jpg.h=
tm=3D
l=3D0A=3D0AYou should be able to see the chamber profile outlined with the =
red =3D
stick pins on the wall behind this practice front setting. There is a blowh=
=3D
ole in the front of the crown and another=3DA0on top of the front setting j=
us=3D
t in front of where the fuel will sit. During the last firing the draft was=
=3D
so good I didn't see any back pressure out them so those could probably be=
=3D
my source of extra air. I've also thought of installing a drip fed oil bur=
=3D
ner to assist finishing off the soak with no ash from sticks but that would=
=3D
happen only if my new adjustments prove ineffective. My concern is just ai=
=3D
r coming in might have a cooling effect on pieces up there. However, if I i=
=3D
ntroduce the secondary fuel closer to the top of the setting and hold it up=
=3D
there with the soap brick grate while it burns the heat should stay closer=
=3D
to the top of the load before diving down to the tail and exit flue. I sup=
=3D
pose I could also use pots for the grate bricks as I have in earlier firing=
=3D
s
but breakage could happen and defeat my purpose.=3D0A=3D0A=3DA0The weather=
has t=3D
urned to freezing up here and I've been sick for over a month so not much i=
=3D
s getting done. I guess I could suit up and get outside to keep putting up =
=3D
wood for the next firing but I just don't feel like doing much of anything =
=3D
right now. Even cutting evergreen boughs to make Christmas wreaths for Mom =
=3D
and the kids doesn't sound vary entertaining. Oh well, it will get better l=
=3D
ater so stay in there and don't let them fool ya eh.=3D0A=3D0AGary Navarre=
=3D0ANa=3D
varre Pottery=3D0ANavarre Enterprises=3D0ANorway, Michigan, USA=3D0Ahttp://=
www.yo=3D
utube.com/GindaUP=3D0Ahttp://public.fotki.com/GindaUP/=3D0A=3D0A--- On Wed,=
11/24=3D
/10, wileyhill@comcast.net wrote:=3D0A=3D0AFrom: wi=
leyh=3D
ill@comcast.net =3D0ASubject: Re: [Clayart] Hard bri=
ck=3D
sprung arch idea=3D0ATo: "gary navarre" =3D0=
ACc:=3D
Clayart@LSV.CERAMICS.ORG=3D0ADate: Wednesday, November 24, 2010, 7:31 AM=
=3D0A=3D
=3D0A#yiv801915661 #yiv801915661yiv348336511 p {margin:0;}Gary- in my curre=
nt=3D
configuration my shelves come close to the firebox and without enough room=
=3D
for the heat/fire to come up it races across the bottom of the kiln when i=
=3D
t's hotter.=3DA0 This problem is solved by stacking the bottom couple of sh=
el=3D
ves REALLY tight so that the flame sees more=3D0A restriction and=3DA0 even=
s ou=3D
t a bit- which means putting more glazey type pieces near the chimney flue.=
=3D
=3DA0 I could get shorter shelves for up front, which is another expense.=
=3D0A=3D
=3D0AI have a sidestoke hole near the top front over the throat and have pu=
t =3D
ports in the door that I used to stoke right onto side-fired pots that I ma=
=3D
de for the purpose (including a platter to catch extra ash).=3DA0 These hav=
e =3D
not really solved the problem for me so much.=3DA0 A word of caution- some =
ex=3D
tra air is sometimes needed to burn sidestoke fuel.=3DA0 There's no reason =
yo=3D
u can't install 2 sidestoke ports in the door.=3D0A=3D0AIn my new roof (I h=
ave =3D
to rebuild anyway)- I will have holes right in the roof maybe 1/3 of the wa=
=3D
y back, with a small arch ( a mini firebox) on top of the roof arch over th=
=3D
e holes.=3DA0 I can control air going into it, and the fire/ash will be dir=
ec=3D
ted right onto the top shelf.=3D0A=3D0APaul Haigh=3D0AWiley Hill Mudworks=
=3D0AWeb:=3D
=3D0A http://wileyhill.com=3D0AFacebook: http://tinyurl.com/28ggv3w=3D0Aets=
y: htt=3D
p://www.etsy.com/shop/WileyHillMudworks=3D0A=3D0A=3D0A=3D0A=3D0A

Paul Haigh on wed 24 nov 10


Here's a quick mockup: *http://tinyurl.com/35tldfd

The yellow arch on top of the arch is a small firebox of sorts. I would
leave some small spaces between bricks under it to allow fire (orange
arrow) into the chamber over the top front shelf. If I just leave the
bricks/covers off the ends then the fuel has to go through/past the
fuel, making burning efficient and puts the air only where needed (less
cooling).

The orange square is a brick that I can already remove to sidestoke
onto bricks sticking out over the throat.

I have taken to stacking only a couple of shelves up front- it creates a
restriction down low and allows a lot of flame movement, but this new
idea might allow me to get good effect with a higher stack.

I have to pull passive dampers of use the damper because of strong draw
as well. My kiln can get reasonable reduction, but it doesn't generate
a lot of back pressure either. Does your kiln not have a step either?

-pH
*


On 11/24/2010 5:02 PM, gary navarre wrote:
> Hi Paul,
>
> It would be easier to visualize your situation if you had some pictures=
or try doing some drawings with the Paint program that comes with Windows =
Accessories.