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kiln fuel costs

updated fri 28 jan 11

 

Brandon Phillips on mon 24 jan 11


I was wondering if anyone out there on the list who fires to cone 10
reduction would be willing to share they're average fuel costs per firing?
I know talking money can make people a little weird so you're welcome to
email me off the list if you like. If you would be willing to tell me
what fuel you use(natural gas/LP) the size of your kiln and length of
firing that would be great!!!

I'm trying to come up with a realistic range of firing costs to present to
my advanced students. It's one of those little tidbits of information
that I feel they should have an idea about before leaving school.

I've been firing with wood for the last 5 years and have no idea of the
costs of firing with natural gas or LP. We have gas kilns at the
university but no way to track the fuel usage to the individual kilns.

I appreciate your help!

Brandon Phillips
supportyourlocalpotter.blogspot.com

Larry Andre on mon 24 jan 11


?Your local gas supplier will be more than able to tell you the exact cost
of your firings. You will need to know the btu ratings of your burners, how
many inches of water column pressure you are using, the length of the
firing. Personally my kiln is approximately 9 cu ft. using 3 75000 btu
burners at 6 in of water column and fires to cone 10 in about 2 hrs. With
the cost of gas here in So CA each firing costs approximately $3

-----Original Message-----
From: Brandon Phillips
Sent: Monday, January 24, 2011 8:26 AM
To: Clayart@LSV.CERAMICS.ORG
Subject: Kiln fuel costs

I was wondering if anyone out there on the list who fires to cone 10
reduction would be willing to share they're average fuel costs per firing?
I know talking money can make people a little weird so you're welcome to
email me off the list if you like. If you would be willing to tell me
what fuel you use(natural gas/LP) the size of your kiln and length of
firing that would be great!!!

I'm trying to come up with a realistic range of firing costs to present to
my advanced students. It's one of those little tidbits of information
that I feel they should have an idea about before leaving school.

I've been firing with wood for the last 5 years and have no idea of the
costs of firing with natural gas or LP. We have gas kilns at the
university but no way to track the fuel usage to the individual kilns.

I appreciate your help!

Brandon Phillips
supportyourlocalpotter.blogspot.com

steve graber on mon 24 jan 11


my 70 cubic downdraft runs about $50 per bisque fire and $75 per cone 10 gl=
=3D
aze =3D0Afire.=3DA0 =3D0A=3D0A=3D0Along story on why=3DA0i went with a 70 c=
ubic, but me=3D
anwhile when you consider how =3D0Amuch stuff is in there, it's not a bad f=
ir=3D
ing cost per unit item.=3DA0 =3D0A=3D0A=3D0Amy=3DA0monthly home bills are u=
sually nea=3D
r ziltch in the summer with natural gas=3DA0so =3D0Ait's easy to see the bl=
ip f=3D
rom a kiln fire in my monthly bill.=3DA0 =3D0A=3D0A=3DA0Steve Graber, Grabe=
r's Pott=3D
ery, Inc=3D0AClaremont, California USA=3D0AThe Steve Tool - for awesome tex=
ture=3D
on pots! =3D0Awww.graberspottery.com steve@graberspottery.com =3D0A=3D0A=
=3D0AOn La=3D
guna Clay's website=3D0Ahttp://www.lagunaclay.com/blogs/ =3D0A=3D0A=3D0A=3D=
0A=3D0A_____=3D
___________________________=3D0AFrom: Brandon Phillips RL=3D
OCALPOTTER.COM>=3D0ATo: Clayart@LSV.CERAMICS.ORG=3D0ASent: Mon, January 24,=
201=3D
1 8:26:13 AM=3D0ASubject: Kiln fuel costs=3D0A=3D0AI was wondering if anyon=
e out =3D
there on the list who fires to cone 10=3D0Areduction would be willing to sh=
ar=3D
e they're average fuel costs per firing?=3D0AI know talking money can make =
pe=3D
ople a little weird so you're welcome to=3D0Aemail me off the list if you l=
ik=3D
e.=3DA0 If you would be willing to tell me=3D0Awhat fuel you use(natural ga=
s/LP=3D
) the size of your kiln and length of=3D0Afiring that would be great!!!=3D0=
A=3D0A=3D
I'm trying to come up with a realistic range of firing costs to present to=
=3D
=3D0Amy advanced students.=3DA0 It's one of those little tidbits of informa=
tion=3D
=3D0Athat I feel they should have an idea about before leaving school.=3D0A=
=3D0AI=3D
've been firing with wood for the last 5 years and have no idea of the=3D0A=
co=3D
sts of firing with natural gas or LP.=3DA0 We have gas kilns at the=3D0Auni=
vers=3D
ity but no way to track the fuel usage to the individual kilns.=3D0A=3D0AI =
appr=3D
eciate your help!=3D0A=3D0ABrandon Phillips=3D0Asupportyourlocalpotter.blog=
spot.c=3D
om=3D0A=3D0A=3D0A=3D0A

Dan Hill on tue 25 jan 11


Hi Brandon

Firing my 25 cu. Ft. of stacking space IFB downdraft to ^6 reduction for
soda it costs me about $50 - $60 dollars. I fire with propane costing about
60 - 70 cents per Litre canadian. Thats about $2.50 - $3.00 per gallon.
Firing length is 8-9 hrs.

Dan Hill
Hill Pottery
^6 soda fires porcelain and stoneware

Larry Kruzan on wed 26 jan 11


Hi Brandon,

I'm all propane. Here is a rundown on my kilns and what they suck out of th=
e
tank-

Kiln 1
Is a 45 C.F. Downdraft on propane, bisque is cone 04 in 6 hrs. 20 gallons o=
f
propane - Cone 6 in 7-8 hours 30 gallons, Cone 10 in 10-11 hrs, 40 gallons
of fuel

Kiln 2
A 100 C.F. Downdraft cart kiln on propane. Bisque fire is 6-7 hours 40
gallons of propane. Cone 10 in 12-14 hours 95-100 gallons of propane.

Kiln 3
A 18 C.F. Downdraft test kiln on propane. Bisque fire is 4 hours (hard to
control the early stages), on 5 gallons of propane, cone 10 in 6-7 hours on
10-12 gallons of propane.

Kiln 4
A 7 C.F. top hat barrel style Raku kiln - I've fired it to cone 10 in an
hour but pots were crap - a better schedule was 6 hrs with 4-5 gallons of
propane. This kiln would make an excellent first kiln that is easy to build
and very inexpensive compared to a brick kiln. Cost about $400 to build wit=
h
basic tools.

I hardly fire the 100cf kiln at all right now - the 45cf is a sweet firing
kiln that is a very predictable kiln - so much so that I'm reproducing it a=
t
my home studio right now.

I have found that the closer the kiln is to a cube - the more efficient it
is. My smaller test kiln is fired with burners that work very good at cone
10 but the burners are very hard to control in the early stages of a firing=
.
In a bigger kiln they would be fine. I started with smaller burners which
still had some low level problems but did not have enough power to reach
cone 10.

If any of your students are looking for burners, I'd recommend Mark Ward of
Ward Burners. I have found him a very, very knowledgeable expert who is
willing to help find the correct burner for the kiln size and type.

I hope this helps,
Larry Kruzan
Lost Creek Pottery
www.lostcreekpottery.com



-----Original Message-----
From: Clayart [mailto:Clayart@LSV.CERAMICS.ORG] On Behalf Of Brandon
Phillips
Sent: Monday, January 24, 2011 10:26 AM
To: Clayart@LSV.CERAMICS.ORG
Subject: Kiln fuel costs

I was wondering if anyone out there on the list who fires to cone 10
reduction would be willing to share they're average fuel costs per firing?
I know talking money can make people a little weird so you're welcome to
email me off the list if you like. If you would be willing to tell me
what fuel you use(natural gas/LP) the size of your kiln and length of
firing that would be great!!!

I'm trying to come up with a realistic range of firing costs to present to
my advanced students. It's one of those little tidbits of information
that I feel they should have an idea about before leaving school.

I've been firing with wood for the last 5 years and have no idea of the
costs of firing with natural gas or LP. We have gas kilns at the
university but no way to track the fuel usage to the individual kilns.

I appreciate your help!

Brandon Phillips
supportyourlocalpotter.blogspot.com

Cathi Newlin on wed 26 jan 11


I fire cone 10 redux in a 12 cf converted electric kiln.
I use propane.
My usual schedule is 2 hours of candling (I single-fire) and then about
10 hours to cone 10. That includes a 1 hour soak at 500 f and at 1800f.
I consistently use about 7 gallons of fuel start to finish, and figure
$30 per firing.

FWIW...

On 1/24/2011 8:26 AM, Brandon Phillips wrote:
> I was wondering if anyone out there on the list who fires to cone 10
> reduction would be willing to share they're average fuel costs per firing=
?
> I know talking money can make people a little weird so you're welcome t=
o
> email me off the list if you like. If you would be willing to tell me
> what fuel you use(natural gas/LP) the size of your kiln and length of
> firing that would be great!!!
>
> I'm trying to come up with a realistic range of firing costs to present t=
o
> my advanced students. It's one of those little tidbits of information
> that I feel they should have an idea about before leaving school.
>
> I've been firing with wood for the last 5 years and have no idea of the
> costs of firing with natural gas or LP. We have gas kilns at the
> university but no way to track the fuel usage to the individual kilns.
>
> I appreciate your help!
>
> Brandon Phillips
> supportyourlocalpotter.blogspot.com
>
>

--
Cathi Newlin, Angels Camp, Ca
box49@caltel.com
http://www.cnewlin.com