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spin draft kiln design

updated thu 16 jul 98

 

William Brouillard on wed 15 jul 98

Spin drafting burner placement and kiln design



Just a few comments on the burner configuration that was

discussed a few days ago. One burner in front and one in

the back of the kiln with the front burner on the left side of

the kiln and the back burner on the right side of the kiln.



I have always called that type of burner set up a Spin Draft.

I only have the experience of working with three kilns using

a spin type burner set up. The first was a round bodied kiln

built like a silo. It was a Ted Randle design and was in the

kiln room at Alfred University. There were two forced air

burners, one mounted in the rear and the other in front.

They were mounted at two different heights One rear lower

than the front( I think). It had a great deal of plumbing on it

and was set up to change from oxidation to reduction with

the pull of a lever. The burners created a tornado like spin

draft inside the kiln . It was a very even firing kiln in low or

high temperature.



The ceramic engineers had a combination metal, brick and

fiber spin draft that had one burner at the top of the kiln and

second mounted at the bottom. It was an opposing front to

back spin style configuration.



The third kiln was a spin draft ground hog style Salt kiln at

Penland School. The advantage of the spin draft

configuration as I under stand it is to create lots of

turbulence inside of the kiln.



It was an outgrowth of the old 3 T s of proper combustion

axiom, Time Temperature and Turbulence. The spinning

high velocity gases would circulate better though out the

kiln giving even temperature. AN added advantage of the

Spin Draft was that it gave better salt/soda distribution

though out a vapor kiln. It was the equivalent of putting a

big spoon in a mixing pot and stirring vigorously. The

combination of the front/back, spin configuration with the

addition of a forced air burner system gives any salt/soda

kiln a turbulent fluid flow and excellent vapor distribution

through out the kiln. You can stack tighter and still get the

same results as you would with a more open stack. Many

kiln designs are uneven in the early stages of the firing . A

spin set up helps even them out at low temperatures. If

there are some engineers out there you might want to add

your thoughts about whether Corollas (spelling) force

makes any real contribution and would dictate the burner

placement in terms of a clockwise or counter clockwise

spin. My guess would be that a forced air burner system

would override those kind of considerations. My two cents

for the week.


--
william brouillard
1011 literary road
cleveland,oh.44113
ch151@cleveland.freenet.edu