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itc or zircon?

updated thu 8 jul 99

 

judy motzkin on tue 6 jul 99


Some say ITC, others zircon, for coating the inside of
fiber kilns.
Questions:
Is the chemistry of ITC similar to zircon?
What form does Zircon come in? and from where?whom?
How are they different in effect?
I want to stabilize the fiber and protect from salts. I
am more concerned with stabilising than insulation.
What say you all?
Jude
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June Perry on wed 7 jul 99

Jude, I checked some patent office documents for some of these coatings and
here's some of the info I found:

Regards,
June
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United States Patent 4,544,409Daussan, et. al.Oct. 1, 1985
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Coating for protecting constructions, particularly against heat and fire
Inventors: Daussan; Jean-Charles (Metz, FR); Daussan; Gerard (Metz, FR);
Daussan; Andre (Longeville les Metz, FR). Assignee: Daussan et Compagnie
(Woippy, FR). Appl. No.: 658,062Filed: Oct. 5, 1984

Related U.S. Application Data
Continuation of (including streamline cont.) Ser. No. 448,192, Dec. 9, 1982,
abandoned, which is a continuation-in-part of Ser. No. 230,963, Jun. 4, 1980,
abandoned.

Foreign Application Priority Data
Jun. 5, 1979 [FR] 7914285Intl. Cl. : C09D 5/16Current U.S. Cl.: 106/18.14;
106/692; 106/695; 106/698; 106/711; 106/717; 106/815; 252/62Field of Search:
106/18.14, 89, 99, 104; 252/62
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References Cited | [Referenced By]

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U.S. Patent Documents
2,516,342Jul., 1950Randall et al.106/904,166,749Sept., 1979Sterrett106/93

Primary Examiner: Hayes; Lorenzo B.
Attorney, Agent or Firm: Young & Thompson

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Abstract

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A coating for protecting constructions against fire and heat, comprises 10 to
80% by weight of aluminous and/or Portland cement and 5 to 20% by weight of
hydrated trisodium phosphate (Na(3) PO(4).12H(2) O). A small but effective
amount of a flux can be included, which can be calcium borate and/or
fluorspar, the amount being effective to assure superficial sintering of the
refractory particles at a temperature between 850 deg. and 900 deg. C. This
temperature range is selected because if sintering takes place below 850 deg.
C., the cracks which form in the coating are filled too soon by fusion of the
inorganic particles under the action of the flux; while if sintering takes
place above 900 deg. C., the coating becomes detached from the supporting
surface because the binder loses all of its adhesive power. The coating can
also include inorganic particles, e.g. alumina, sand, perlite and/or
vermiculite, and also organic particles.

4 Claims, No Drawings

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---------------------------------------------
Coating for molds and expendable cores
Inventors: Dybala; Charles J. (Toledo, OH); Maczko; John J. (Toledo, OH).
Assignee: Farley Metals, Inc. (Chicago, IL). Appl. No.: 492,813Filed: May 9,
1983

Related U.S. Application Data
Continuation of (including streamline cont.) Ser. No. 321,294, Nov. 13, 1981,
abandoned.
A resin-bonded sand core for high-pressure die casting methods having a first
refractory coating, such as of silica, with an inorganic binding agent of
colloidal silica and a clay such as kaolin, and a second or top coating of a
refractory material containing zircon and an organic binding agent, which
combination of these two different coatings enables the bonded sand core to
have high pressure and temperature resistance, good washout resistance,
freedom from surface penetration, and good shake-out properties.

====================================================================

United States Patent 4,469,721ShioyaSept. 4, 1984
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High emissivity refractory coating, process for manufacturing the same, and
coating composition therefor
Inventors: Shioya; Kiyohiko (No. 19-7, Azabujuban 2-chome, Minato-ku, Tokyo,
JP). Appl. No.: 501,360Filed: Jun. 6, 1983Intl. Cl. : C09D 1/02Current U.S.
Cl.: 427/397.8; 501/89; 501/97Field of Search: 106/84; 501/89, 97; 427/397.8,
397.7
------------------------------------------------------------------------
References Cited | [Referenced By]

------------------------------------------------------------------------
U.S. Patent Documents
2,806,005Sept., 1957White501/89 X3,615,782Oct., 1971Bawa et
al.106/843,892,584Jul., 1975Takeda et al.501/89

Foreign Patent Documents
15927Feb., 1980JP501/8923024Feb., 1980JP501/89Primary Examiner: Kaplan; G. L.
Attorney, Agent or Firm: Sughrue, Mion, Zinn, Macpeak, and Seas

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Abstract

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A high emissivity refractory coating comprising a cured coating composition
comprised of a powder mixture containing 17 to 22% by weight of silicon
carbide, 6 to 11% by weight of graphite, 17 to 22% by weight of aluminum
oxide, 2 to 5% by weight of silicon nitride, 8 to 12% by weight of tricobalt
tetroxide, 18 to 22% by weight of cobalt aluminum oxide and 18 to 23% by
weight of ferrosilicon, and an aqueous solution of potassium silicate. The
high emissivity refractory coating is applied onto the surface of furnace
refractories or ceramic fibers. The coating does not peel from the surface of
the furnace wall and increases the energy efficiency of the furnace.

=====================================================================
United States Patent 4,342,597Brown* Aug. 3, 1982
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Coating compositions for liners of molten metal troughs and ladles
Inventors: Brown; William F. (Colony, TX). Assignee: Weston Research
Corporation (Rothschild, WI). [*]Notice: The portion of the term of this
patent subsequent to Mar. 16, 1999 has been disclaimed.Appl. No.:
241,060Filed: Mar. 6, 1981Intl. Cl. : B28B 7/36Current U.S. Cl.: 106/38.27;
106/38.22; 501/105; 501/107; 501/129; 501/133Field of Search: 106/38.22,
38.27, 57, 68, 69; 501/105, 107, 129, 133
------------------------------------------------------------------------
References Cited | [Referenced By]

------------------------------------------------------------------------
U.S. Patent Documents
1,886,249Nov., 1932Bensing2,544,598Mar., 1951Kalina22/1363,059,296Oct.,
1962North22/1933,243,397Mar., 1966Herkimer et al.260/29.33,436,235Apr.,
1969Baer et al.106/38.33,447,936Jun., 1969Ornitz106/38.273,859,153Jan.,
1975Beyer et al.106/38.27

Primary Examiner: Hayes; Lorenzo B.
Attorney, Agent or Firm: Michael, Best & Friedrich

------------------------------------------------------------------------
Abstract

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A composition for coating the refractory liners of ladles and troughs for
pouring and/or conveying molten metals comprising an aqueous dispersion
containing finely divided zirconia, a colloidal silica, finely divided mica,
finely divided zircon, finely divided bentonite and, optionally, an inert
coloring agent. The coating composition is capable of re-bonding fractured
liners and the resulting coating prolongs the effective life of the liner and
exhibits superior reflectivity, causing the molten metal to retain its heat
which facilitates better pouring.
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( 98 of 129 )
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United States Patent 4,332,618BallardJun. 1, 1982
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Thermal barrier coating
Inventors: Ballard; Norman E. (Derby, GB2). Assignee: Rolls-Royce Limited
(London, GB2). Appl. No.: 261,938Filed: May 8, 1981

Foreign Application Priority Data
Jul. 25, 1980 [GB] 8024433Intl. Cl. : C04B 19/04Current U.S. Cl.: 106/605;
501/17; 501/20; 501/21Field of Search: 501/17, 20, 21; 106/84
------------------------------------------------------------------------
References Cited | [Referenced By]

------------------------------------------------------------------------
U.S. Patent Documents
3,256,105Jun., 1966Alford et al.106/843,389,002Jun.,
1968Huffcut106/843,957,501May, 1976Matsuda et al.106/84

Primary Examiner: Poer; James
Attorney, Agent or Firm: Cushman, Darby & Cushman

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Abstract

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A thermal barrier coating adapted to provide a thermally insulating
protective barrier on a component, the coating being capable of being applied
to the components by spraying methods and being ductile when exposed to high
temperatures. The coating comprises a mixture containing constituents of
finely divided hollow glass microspheres; a ceramic frit of finely divided
particles of alkali silicate titanate glass; and a refractory filler material
of finely divided partiles such as micronized mica; aluminum oxide of
mullite. All of the constituents of the mixture are suspended in a high
temperature resistant binder material such as potassium silicate, sodium
silicate or aluminum orthophosphate.

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[USPTO] [CNIDR]
List]>( 109 of 129 )
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United States Patent 4,304,605KeiblerDec. 8, 1981
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High temperature resistant coating composition
Inventors: Keibler; Richard C. (R.D. #6, Apollo, PA 15613). Appl. No.:
126,968Filed: Mar. 3, 1980Intl. Cl. : C04B 19/04Current U.S. Cl.: 106/635;
106/38.3; 106/636Field of Search: 106/57, 84, 38.3
------------------------------------------------------------------------
References Cited | [Referenced By]

------------------------------------------------------------------------
U.S. Patent Documents
2,889,229Jun., 1959Steinhoff106/573,100,154Aug.,
1963Oshima106/573,203,057Aug., 1965Hunt et al.106/38.33,222,197Dec.,
1965Sibert et al.106/843,274,007Sept., 1966Jones106/573,380,849Apr.,
1968Pollack106/573,389,002Jun., 1968Huffcut106/843,447,936Jun.,
1969Ornitz106/843,464,839Sept., 1969Gamble106/574,095,985Jun., 1978Brown106/84

Primary Examiner: Poer; James
Attorney, Agent or Firm: Irwin; James

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Abstract

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A protective coating composition suitable for refractory brick or refractory
linings and materials exposed or subjected to high temperatures is provided.
The composition comprises about 40 to 95 wt. % zirconium silicate, up to 30
wt. % sodium silicate, 1 to 10 wt. % mullite, up to about 5 wt. % magnesium
silicate, 1 to 10 wt. % aluminum hydrate, the remainder water, the
composition capable of withstanding temperatures up to 4,000 deg. F.